Biogas Digester, Waste = Fuel

sintex biodigester

Syntex Biodigester

Sintex Industries, a plastics and textiles manufacturer in India, is betting it can find profit in human waste. SDU has covered biodigesters before, the Sintex model is more expesive than the Xela Teco flexible unit but it looks like it doesn’t need to have additional protection from the environment.

The Sintex biogas digester turns human waste, cow dung, chicken waste or kitchen garbage into fuel that can be used for cooking or generating electricity, simultaneously addressing two of the developing world’s major needs: energy and sanitation.

Sintex’s digester uses bacteria to break down waste into fertilizer, much like a septic tank. In the process, the bacteria emit gases, mostly methane. But instead of being vented into the air, they are piped into a storage canister.

From Forbes Magazine:

A one-cubic-meter digester, primed with cow dung to provide bacteria, can convert the waste generated by a four-person family into enough gas to cook all its meals and provide sludge for fertilizer. A model this size costs about $425 but will pay for itself in energy savings in less than two years. That’s still a high price for most Indians, even though the government recently agreed to subsidize about a third of the cost for these family-sized units. “We want to create a new industry for portable sanitation in India that’s not available now,” says S.B. Dangayach, Sintex’s managing director.

Via:  Hank Green @ Ecogeek, Forbes

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30 Responses to “Biogas Digester, Waste = Fuel”

  1. Sintex Biodigester for Sewage | bT Square Peg :: News Says:

    [...] this article at Sustainable Design Update about Sintex Industries making a prefabricated biogas digester which turns waste and garbage into [...]

  2. moshe Says:

    may you send me a ataloque on this.
    your ccontact number and e-mail.
    personel to talk to

    thanks
    moshe moate
    cell (+27) 0794160995

  3. Charles Devenish Says:

    Please could you send me the contact details of Sintex. I am interested in
    supplying a sewerage system for a school of 600 children in A.P India.

    Kind regards

    Charles Devenish

  4. John Says:

    Charles-

    Sintex Industries, http://www.sintex-plastics.com/ is a plastics and textile company located in Gujarat, India. Their biogas digester is not listed on their website – yet.

    From the Biogas Blog:

    Even though Sintex has only installed 100 of these biogas digesters to date (February 28th, 2008), the company plans on expanding its biogas division by least ten times over the course of 2008. In the long term, as larger buildings employ this technology, whether it be Sintex’s or some other firms, biogas use in India will surely see widespread use even in its largest cities.

    Also check out http://tinyurl.com/3ba4pq

    This link is to a small biodigester that is already available in India

  5. Kent Purser Says:

    Will Syntex Biodigesters or any other brands be available in the United States, for sale to the public? Can they be used for human waste? Even if the amount of biogas produced is small, these digesters are a lot cheaper than the composting toilets I’ve seen.

  6. Orkun Says:

    Dear Sir or Madam

    Please send me more details of the digester and the possibilities of our importing them to Turkiye

    Yuors faithfully

    Orkun

  7. David House Says:

    Do forgive me for mentioning it, but in researching the Sintex digester, I came across your page and thought you may be interested in the newly reprinted Complete Biogas Handbook, which has been given strong favorable reviews by Mother Earth News, J. Baldwin, et al. (See the website for full information and downloads of selected chapters and appendices.)

    Please visit http://www.completebiogas.com

    d.

  8. John Says:

    David-

    Thanks for commenting on SDU! J. Baldwin makes some great points in his review of your book.

    If you have an electronic version of the book I will review it for SDU and also AppTechDesign.org.

    Did you catch my recent post on Efficient Ethanol, where Washington University researchers have found that a biodigester added on the back end of the ethanol fermentation process can produce about half of the total energy required to make ethanol?

    Thanks for the good work and good luck!

  9. David House Says:

    Dear John,

    Forgive me late reply, but I do not often visit your site…

    There are a number of chapters of the Biogas Handbook available on the referenced site (http://www.completebiogas.com).

    I have not yet seen the post on Efficient Ethanol, but I will visit as soon as I finish typing…

    Please let me know if there is any way I can provide further assistance.

    d.

  10. Babubhai S Parmar Says:

    Please send your contact address

  11. barb scott Says:

    The $425 price tag of Sintex biodigester can make. …. this an incredible part of the stimulus package if Sintex would share its patent and let it be manufactured in U.S. as well as India. Since we dont have a commerce secretary appointed yet, to whom is this idea best communicated at the present time? Are the authors of the Biogas Handbook acting on this item? Are there American manufacturers of a similar product at a similar price?

  12. P.P.VISWANATHAN Says:

    Sir, Interested in knowing about bio digester for suplying the same to my customers having hotel business. We want to use the night soil & food waste to for obtaing bio gas. kindly enlighten me about your roduct
    Thanks & Regards
    P.P.Viswanathan

  13. Zhong Says:

    Our company is a specialized biogas company. We develop biogas system, and the related equipments and products to build the biogas systems. The following are the biogas system-the Puxin biogas system we developed .
    Puxin family size biogas system
    Puxin medium size biogas system
    Puxin big size biogas system
    Introduction of Puxin family size and medium size biogas system. Puxin family size biogas system is mainly applied to farmer’s home. The family size biogas system is composed of a 6 or 10 m3 biogas plant, the pipe system, the gas purify system and the appliances or electricity generator. Puxin medium size biogas system is mainly applied for small size livestock farms to treat the animal waste, for schools or factories etc. to treat waste water from toilets. The medium size biogas system is composed of a group of 10 m3 biogas plants that are formed into a unit, the pipe system, the gas purify system and the appliances or electricity generator. For Puxin family size and medium size biogas system, we sell all the necessary equipments and products needed to build the system and train technicians for our customers. Our customers build the biogas system with our equipments and products for their customers. The following are the equipments and products needed to build Puxin family size and medium size biogas system,Abroad market: The products for Puxin family size biogas plant (steel mould; gasholder etc.) have been exported over twenty countries

  14. Waste Tech Says:

    Please send details of the Syntex Biodigester. We currently supply non-electric sewage treatment plants but are very interested in expanding our sustainable wastewater treatment products.

  15. rosemary Says:

    i’m a final year student in one of the universities in nigeria.i want to design and construct a biogas plant,a digester to be specific,for small scale but i don’t know how to start the project at all.please guide me

  16. rosemary Says:

    good evening,
    please could you send me guidelines on how to build and design a small-scale biogas plant.i’m a student trying to build one for my project.
    thanks

    yours faithfully,
    Rosemary.

  17. John Says:

    Hi Rosemary-

    We don’t have design drawings online yet. You may find the information you need at http://www.aidg.org – they have built several small scale biodigesters. If you can’t find the info, contact me and I will find something for you.

    -John

  18. Faham Says:

    Dear sir

    We are expecting increase in demand of producing power from other sources like cow-mature in our country, IRAN.

    In this regard we are trying to find companies who are famous in manufacturing of said plants with high experiences.

    If you could help us in this regard it is highly appreciated.

    Thanks

  19. hailay kiros Says:

    I want to work in biogas industry & I want to serve my society by this industry

  20. John Fillmed Says:

    We are a small family leaving on an island and we are very interested in your syntex digester, we want get more information so we can begin looking at how to purchase and import it here. Thank you and looking forward to your email.

  21. James Stibbs Says:

    Greetings,

    My name is James Stibbs and I live in Houston, Texas USA.

    I Am most interested in your Syntex Methane (Biofuel) Digester. I would like to get more information in order to go from there.

    Please send prices, delivery, etc.

    Thank You In Advance For Your Prompt Reply.

    Warmly,

    James Stibbs

  22. Waste Tech Says:

    No-one from Sintex has been in touch about our serious enquiry re. the boidigester.
    Have they contacted anyone else who has asked for prices, etc. on this forum please?

  23. John Says:

    Hi-

    I would contact Sintex directly from their website. http://www.sintex-plastics.com/

    They are primarily a plastics manufacturer. Their design should be easy to copy or improve upon. There are dozens of NGOs making this type of biodigester. I would work with a plastic manufacturer in your area. With a few sketches you could find existing materials and make your own digester.

    Good Luck
    John Barrie

  24. Jon Pedragosa Says:

    I am looking for a biogas plant design that is not costly but effective and effecient to use in our small farm in the Philippines. The requirement should not be costly but it can be utilized in rural area such as my place.

    I hope you can provide me one with proper measurement so that we can implement it to our place.

    I am waiting for your positive response on this matter

  25. Arjun Mohan Says:

    Ladies & Gentlemen,

    I have gone through all the mails given in connection with the Mini
    biogas digester..
    In fact we, at India, have been in this business of manufacturing the
    bio gas holders/kits/systems for the last 14 years and we have now designed a new Mini biogas digester, which would cost you less than
    just 100 USD, which gives 1 cubic meter of gas , which is enough for a family of 5 -6, and also it gives organic manure around 25 kgs perday,
    out of the input , i.e cowdung from just 2 cows.
    It is sold in south india, and people are using this here, easily.
    You can recover the cost of the investment by the value of gas and
    organic manre in just 3-6 months.

    OUrs is a new model , digester which is a special Arjun UV-7, Special Fabric, and the same can be used in all the big hotels and restaurants where they just put the food waste, they generate everyday, and convert that into organic manure along with the gas to run their stoves.

    We also make huge digesters , for industrial applications, too, where
    they store 200, 300, 500 cubic metre of biogas.

    WE also run generators, which are running only with the biogas, without a single drop of diesel and that offers a big savings on the power bill.

    for more details please contact,

    Arjun Energy Corporation,
    Arjun Towersm
    47, Rajaji Road,
    Salem. 636 007.
    Ph: +91 427 2417121/51/91.
    FAx: 4030183.
    energyexperts1@gmail.com
    Hand Phone: +91 94433 75577.

  26. dave jackson Says:

    want to know about installing a digester for my home i have a loggon and there is 10 people in my home as well as i have 20 heed of cows and chickens pigs dogs ect. i have enough t do what i need just need the digester to do it thanks

  27. dave jackson Says:

    thanks for info i think this is a big thing for me to do an would like to be self energized with gas for a generator to run electric ect.

  28. Biorock-UK Sewage Treatment Plants Says:

    Please contact us re. selling your sewage plant in the UK

  29. Frank J. Heller Says:

    I’ve been involved in digester discussions for about five years and seen the many, many failures of large farm based digesters in the U.S. I have also seen the evolution of small digesters in India, Nepal, Tanzania, Costa Rica; and now with SINTEX and PUXIN, and others in S. Africa and Turkey the emergence of scaleable digesters that work and can be enhanced with pre-processing and gas management components. KUDOS! If you have experience or are an exporter please contact me at KatahdinEnergyWorks@myfairpoint.net. or 207.729.6090.

  30. Oasis rainwater harvesting Says:

    We are very interested in promoting biogas in the UK.
    Biodigesters would fit in with our sustainable rainwater harvesting very wel.
    Please contact us.

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